Translume's femtoWrite process can directly produce glass waveguides acceptable for most applications. However, your most demanding requirements may require accuracy beyond what the femtoWrite process offers. For these rare cases, we have developed the femtoTrim process, a more advanced manufacturing method providing the ultimate in optical manufacturing accuracy.

Translume's laser processes are conducted in an environment that allows real-time monitoring of the device being manufactured, which, when combined with real-time feedback, can be used to actively compensate for any imperfections.

Once the device's initial exposure is complete, the device can be tested and then slightly modified with additional laser exposure to "tune" it. The process of index of refraction modification is somewhat cumulative, with longer exposures resulting in larger index of refraction change. This allows for the fine-tuning of the index of refraction, or "trimming." The ensuing yield advantage is best illustrated when manufacturing interferometric devices such as the 50-GHz interleaver shown in the popup windows to the right.

Most interleavers are unbalanced Mach-Zehnder interferometers. In order to be centered on the ITU grid, the phase difference (i.e. the optical path difference) between the two arms must be controlled to lambda/20 or better. This means that the optical path-lengths must be accurate to a few tens of nanometers over the full length of the device. This is a very stringent requirement, which drastically affects the manufacturing yield of good devices.